DedTru Grinding Fixtures are manufactured on a rugged cast aluminum base which supports a precision Regulating Roll, Work Blade, Guide and Rest Plate (for thrufeed grinding) and Pressure Roll (for plunge grinding). A Spindle supports the Regulating Roll, driven by a variable speed power supply. Unison's proprietary Spindle design forms the foundation of the DedTru Fixture's precision in roundness, straightness and concentricity. Our method of applying preloaded bearing support for the Spindle assures the Regulating Roll does not move either axially or radially with respect to the base during grinding. In addition, this method of preloading the bearings does not introduce deformation in the Spindle. Most importantly, all of our DedTru's are manufactured with super high precision bearings which virtually eliminate run-out. The running accuracy of our bearings is the highest available in the industry (ABEC Class 9). The Model C and Model C6 Fixtures can consistently grind parts to a roundness accuracy within five millionths of an inch depending on your specific application and grinding environment.
Every DedTru is supplied with a work blade support which allows the operator to raise/lower the work blade and/or adjust/swivel the blade for thrufeed or plunge applications.
The operator can also adjust the height of the rest plate/guide plate as necessary during thrufeed applications. DedTru Fixtures also allow the operator to adjust the pressure roll during plunge work.
The Dedtru is equipped with a built-in manifold to provide coolant to the Regulating Roll and coolant is also supplied to two coolant tubes as well as to the location of the Kooldress Cluster Diamond for dressing your grinding wheels. A wiper is also furnished with each Dedtru Fixture to keep the Regulating Roll's surface clean during operation.
Each DedTru is supplied with a Sine Base for mounting the Fixture to your surface grinder. The Sine Base is furnished with four Cradle Blocks which allow the operator to tilt the Fixture either toward or away from the surface grinder's column. |
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The Power Supply allows the operator to control the regulating roll speed, as well as the forward/neutral/reverse switch.
The Power Supply also includes a place for the operator to plug-in an optional Limit Switch Assembly.
The following are the Standard Accessories furnished with each DedTru Fixture to allow you to thrufeed, plunge and infeed grind parts with diameters of between 1/4" to 1-1/4":
(1) - Carbide-tipped Work Blade for throughfeed grinding
(1) - Rest Guide Assembly
(4) - Pairs of Guide Risers for thrufeed applications
(1) - Work Blade for plunge grinding
(1) - 1-1/4" Diameter Pressure Roll Assembly for plunge grinding
(1) - Kooldress cluster diamond for dressing grinding wheels
(1) - Infeed Slide Assembly for infeed applications
(2) - Adjustable Coolant Directing Tubes
(1) - DedTru Sine Base Assembly
(1) - Regulating Roll
(1) - Regulating Roll Wiper
(1) - Variable Speed Power Supply
(1) - Carbide-tipped Part Stop
(1) - Coolant Pump and Coolant
(1) - Supply Hose and Flow Control Valve
(3) - Adjustment Wrenches
(1) - Operator's Manual
(1) Custom-made IPPC approved storage/shipping crate
DedTru Fixtures are easy to use and a self-instruction manual is provided. However, if training is requested, we can provide it at Unison's facility for a cost of $780 per day. Instruction is customized to each customer's specific needs for thrufeed, plunge and/or infeed operations with hands-on experience for the operator. Customers are encouraged to bring their parts with them so we can recommend the best approach for grinding them. |